Ather Energy · Robotic welding reliability (K383)
Causal root-cause analysis under drift. Deployed, 2025.
Problem. Intermittent welding anomalies on a production line produced high MTTR because the linkage between alarm, defect, and action was weak and ad-hoc.
Approach. A causal world-model for the welding cell
aligned to the 4Ms: Man (operator context), Machine (telemetry and
configs), Method (process recipes), Material (batch provenance).
Implemented as an OWL ontology, internally named K383.
Uncertainty diagnostic. A geometric belief-function analysis (Cuzzolin framework) classifies each failure path by resolvability: 60% are diagnosable from error codes alone, 12% require targeted additional evidence, and 28% are structurally unresolvable without live data integration. That 28% is not the model failing. It is the line where no amount of staring at error codes will help, and the only honest move is to instrument something new. The diagnostic tells the operator not just what happened, but what else needs to be known, and where the money actually has to go.
Output. Ranked suspects, fault-path narrative, and minimum next checks that collapse uncertainty fastest. Drift is treated as first-class; verification gates keep explanations tethered to evidence rather than LLM fluency.